Die Cast Machine Setter/Operator

Location: Wednesbury Site

Shift: 2:00 PM - 10:00 PM

Reports To: Die Cast Manufacturing Supervisor

Job Purpose

To set, operate, and monitor 20 to 120 tonne FRECH pressure die cast machines to produce high-quality cast components in line with production schedules, quality standards, and health & safety requirements.

Key Responsibilities

Machine Operation:

* Operate 20 to 120 tonne FRECH pressure die casting machines safely and efficiently.

* Start up and shut down machines in accordance with standard operating procedures.

* Monitor machine performance and make adjustments as required.

* Load raw materials and remove finished castings.

* Ensure correct tooling is fitted and functioning properly.

Quality Control:

* Inspect components to ensure they meet specification and quality standards.

* Identify and report defects, non-conformances, or machine issues immediately.

* Complete quality documentation accurately and in a timely manner.

Production & Efficiency:

* Meet daily production targets while maintaining quality standards.

* Minimise scrap and downtime.

* Maintain good housekeeping standards in line with 5S principles.

Health & Safety:

* Follow all site health and safety procedures at all times.

* Wear required PPE.

* Report hazards, near misses, or incidents promptly.

* Ensure safe handling of molten metal and hot components.

Maintenance & Housekeeping:

* Perform routine daily maintenance checks.

* Keep machines and surrounding areas clean and tidy.

* Assist maintenance personnel when required.

Skills & Experience Required

Essential:

* Previous experience operating FRECH pressure die casting machines preferred.

* Understanding of manufacturing and production processes.

* Ability to read and follow work instructions.

* Basic quality inspection skills.

* Strong attention to detail.

* Ability to work independently and as part of a team.

* Good timekeeping and reliability.

Desirable:

* Experience in a high-volume manufacturing environment.

* Knowledge of zinc die casting processes.

* Basic mechanical aptitude.

Personal Attributes

- Safety-conscious.

- Proactive and dependable.

- Flexible and adaptable.

- Good communication skills.

- Strong work ethic.

Working Conditions

- Manufacturing environment.

- Exposure to heat, noise, and moving machinery.

- Standing for extended periods.

- Manual handling required