Structural Analysis Engineer - Metal Fabrication Focus (Aluminium)

Salary: £60,000 - £70,000 DOE

Overview

We're working with a leading engineering business at the forefront of precision metal fabrication, seeking a Structural Analysis Engineer with proven experience in both Linear and Non-Linear FEA. This role is pivotal in ensuring the integrity, performance, and compliance of lightweight metal structures — particularly aluminium fabrications — across a wide range of applications.

Key Responsibilities

Conduct detailed Linear and Non-Linear Finite Element Analysis (FEA) for structural and fabricated components

Use ANSYS to perform simulations, validate models, and provide actionable insights to the design and manufacturing teams

Apply Eurocode standards in structural analysis and documentation

Collaborate with cross-functional teams to ensure manufacturability and structural integrity of designs

Investigate failure modes, fatigue performance, and stress concentrations in metal fabrications

Contribute to continuous improvement of analysis methodology and design validation processes

Key Requirements

Degree-qualified in Mechanical, Structural or Aerospace Engineering (or similar discipline)

Strong hands-on experience with both Linear and Non-Linear FEA

Proficient in ANSYS for simulation and structural analysis

Working knowledge of Eurocodes for compliance in structural design

Solid understanding of metal fabrication techniques, with a strong focus on aluminium structures

Experience interpreting and improving designs to meet strength, stiffness, and durability targets

Desirable Experience

Exposure to weld design and mechanical fastening in lightweight structures

Familiarity with fatigue analysis, buckling, and large deformation simulations

Experience working in sectors such as defence, rail, aerospace, or architectural metalwork

What's on Offer

Opportunity to work on complex structural challenges in advanced metal fabrication

Join a technically driven team with a passion for precision engineering

Competitive salary + benefits

Career progression in a growing, reputable business

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